Purpose: Converts current flow into a measurable voltage drop.
Working Principle: Uses Ohm's Law (V = I × R); measures small voltage across precision resistor to calculate current.
Key Features:
- Low resistance value (mΩ to Ω range)
- High precision and low temperature coefficient (TCR)
- Four-terminal (Kelvin) design to eliminate lead resistance errors
- Power ratings from 1/4W up to several watts
Common Applications:
- Battery management systems (BMS)
- Motor control
- Power supplies
- Overcurrent protection circuits
Typical Materials: Manganin, Tin Oxide, or metal foil for stability.
Considerations:
- Minimize power loss (I²R heating)
- Amplification often needed (use instrumentation amplifier)
- PCB layout: keep sense traces short, use Kelvin connection